Tuesday, April 29, 2014

Painting

Paint, Primer and a piece of cardboard with the color.

Matchless G3L parts
 I hanged most of the pieces for painting. It looks like a torture device!
Fuel Tank with primer

More Matchless parts already painted



The Matchless in bits and pieces

The fuel tank painted "army green"

Military mudguards painted green.

More painted pieces, seat springs, frame plate, etc.


Monday, April 28, 2014

New mudguards!


The new mudguards arrived! These are the military model ones. Of course they are reproductions, but very well made and heavy.
Military Style mudguards


The old rear mudguard, too damaged to be repaired by me.


These brushes were very handy to clean and polish the parts.

Primary chain case cover polished and ready to be primed.



Sunday, April 27, 2014

Cleaning More Than Half a Century of Dirt and Grease!

 I had to use Kerosene to clean the parts! This process was the most time consuming



Pieces of the motorcycle in kerosene

Nitril gloves are necessary to handle the kerosene


Headlamp polished and ready to be primed
More and more bits of the motorcycle.


Saturday, April 26, 2014

Dynamo

The Dynamo was in good working condition, I disassemble it, did some wiring work inside and cleaned it.

Lucas Dynamo with frame plates




Some before and after pictures of the magneto and Dynamo:




Thursday, April 24, 2014

Lucas Magneto out!

Lucas Magneto

 The magneto was in good shape, except for a small dent somebody did to fit an asian carburettor. Also I had to do some soldering to the spark plug cable.

Wednesday, April 23, 2014

Engine out!

Really Beautiful Matchless 350cc engine!
 I took the engine out of the frame and covered the exhaust and intake holes with a rag and masking tape.
 Inside this metal cover there's the magneto chain.

A lot of dirty grease inside!

Oil pipes without the oil tank




Frame, forks, handelbar and wheels left!

I had to use these screwdrivers to hold the frame in place, since the frame is made of 2 separate parts.

MAtchless G3/L frame



Somebody soldered a big piece of metal onto the frame, I wonder why?

Tuesday, April 22, 2014

More Disassembling Pictures!

Gearbox still attached to frame


Seat with a really ugly faux leather cover

Matchless logo Bagdes
 These Bagdes I sent them to re-chrome, I didn't want much chrome in the motorcycle as I want to give it a military look, but these bagdes are too beautiful to not be chromed.
Old but original rubber tank knee pads
The original knee pads were in really bad shape, I got some new reproductions, but the quality has no comparision.